• November 22nd 2023

Here are some key things to know about 309 stainless steel welding rods:


The 309 filler rod composition matches that of 309 stainless steel plates/sheets which contain 22-25% chromium and 10-14% nickel. This provides superior corrosion resistance.

Welding Processes

Shielded metal arc welding (SMAW) and gas tungsten arc welding (GTAW) are commonly used as they allow for slower welding speeds and more control.


309 filler rods will produce strong, corrosion-resistant welds ideally suited for outdoor applications, food processing and marine environments. However, weld metal may lose some strength at higher heat input levels.


Standard rod diameters range from 1/8 inch to 5/32 inch suitable for most sheet metal thicknesses up to 12 gauge. Special diameters can be produced based on application requirements.

Shielding Gases

Inert gases like argon are recommended when welding 309 rods to avoid contamination and maintain weld metal properties. Helium can speed up the process but is costlier.

Heat Treatment

Solution annealing at 1960-2100°F is usually specified for maximum corrosion resistance and strengthening of the weld zone microstructure post-welding.

For strong, seamless welds in chemically aggressive environments, 309 stainless filler rods provide a reliable solution. Let me know your application needs and I can recommend the best pairing of rod, welding process and heat treatment.

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